HSE is inspecting manufacturing businesses that use metalworking fluids in their machining processes until March

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Setting up health surveillance

Health and safety law requires health surveillance, when your workers remain exposed to fluid or mist, even after you have put controls in place. 

Health surveillance is a scheme of repeated health checks which are used to identify ill health caused by work. The aim is to detect any symptoms as early as possible. It’s not the same as health monitoring, health promotion or health screening. 

 

Find out more about how to set up a scheme:  


Monitoring fluid concentration, bacteria and pH

Water-mix metalworking fluid deteriorates over time and can become contaminated.  

Concentration, pH and bacteria levels should be checked weekly, and corrective action taken if needed.

 

Monitoring and maintaining fluid quality effectively is key to controlling risk and they are three very different checks. pH isn’t considered an alternative to dipslides to check for bacterial growth. 

  • to test bacteria levels, you need dipslides and an incubator 
  • to test pH, you need pH paper test strips or an electronic pH meter
  • to test concentration, you need a refractometer

Quiz: test your knowledge

Exposure to metalworking fluids can cause harm to lungs and skin.

Work-related lung diseases have a devastating impact on workers’ lives but when effective controls are in place, occupational lung diseases are preventable. Are you confident on how to protect workers?

Try our quick quiz to see how you score


There are 8 questions to complete and all answers are anonymous.


Useful links and resources

The below links offer more advice and guidance about metalworking fluids and making sure your business has the correct measures in place:

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